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2004-2007 Ford Freestar torque specs

4.2L V6

These specs cover the Ford Freestar 4.2L V6 for model years 2004, 2005, 2006, 2007.

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Maintenance

  • Tire Rotation2 specs
    • Lug Nuts - Alloy WheelsTorque in star pattern, recheck after 50 miles102 lb-ft138 Nm
    • Lug Nuts - Steel WheelsTorque in star pattern102 lb-ft138 Nm

Brakes

  • Brake Caliper - Front3 specs
    • Bleeder ScrewDo not overtighten7 lb-ft10 Nm
    • Brake Line Banjo BoltUse new copper washers30 lb-ft40 Nm
    • Caliper Bracket BoltsThreadlocker recommended94 lb-ft128 Nm
  • Brake Caliper - Rear3 specs
    • Bleeder ScrewDo not overtighten7 lb-ft10 Nm
    • Brake Line Banjo BoltUse new copper washers18 lb-ft25 Nm
    • Caliper Bracket BoltsThreadlocker recommended74 lb-ft100 Nm
  • Brake Master Cylinder2 specs
    • Brake Line FittingsUse flare nut wrench14 lb-ft19 Nm
    • Master Cylinder Nuts18 lb-ft25 Nm
  • Brake Master Cylinder Rebuild3 specs
    • Brake Line FittingsUse flare nut wrench14 lb-ft19 Nm
    • Master Cylinder Mounting Nuts18 lb-ft25 Nm
    • Reservoir Mounting Bolts6 lb-ft8 Nm
  • Brake Pads - Front3 specs
    • Caliper Bracket BoltsThreadlocker recommended94 lb-ft128 Nm
    • Caliper Slide Pin BoltsApply silicone brake grease26 lb-ft35 Nm
    • Wheel Lug NutsTorque in star pattern100 lb-ft135 Nm
  • Brake Pads - Rear3 specs
    • Caliper Bracket BoltsThreadlocker recommended74 lb-ft100 Nm
    • Caliper Slide Pin BoltsApply silicone brake grease22 lb-ft30 Nm
    • Wheel Lug NutsTorque in star pattern100 lb-ft135 Nm
  • Front Brake Pad Replacement3 specs
    • Caliper Bracket BoltsThreadlocker recommended94 lb-ft128 Nm
    • Caliper Slide Pin BoltsApply silicone brake grease26 lb-ft35 Nm
    • Wheel Lug NutsTorque in star pattern100 lb-ft135 Nm
  • Rear Brake Shoe Replacement3 specs
    • Backing Plate Bolts44 lb-ft60 Nm
    • Wheel Cylinder Bolts9 lb-ft12 Nm
    • Wheel Lug NutsTorque in star pattern100 lb-ft135 Nm

Engine

  • Engine Mount - Front3 specs
    • Engine Mount-to-Block Bolts48 lb-ft65 Nm
    • Engine Mount-to-Frame Bolts59 lb-ft80 Nm
    • Through-Bolt69 lb-ft94 Nm
  • Exhaust Manifold Gasket3 specs
    • Exhaust Manifold NutsApply anti-seize, work hot-to-cold22 lb-ft30 Nm
    • Exhaust Manifold StudsIf replacing studs11 lb-ft15 Nm
    • Heat Shield Bolts7 lb-ft10 Nm
  • Fan Belt Replacement3 specs
    • Idler Pulley Bolt30 lb-ft40 Nm
    • Tensioner Mounting Bolts18 lb-ft25 Nm
    • Tensioner Pulley Bolt33 lb-ft45 Nm
  • Flywheel2 specs
    • Flexplate BoltsAutomatic transmissions59 lb-ft80 Nm
    • Flywheel BoltsOften TTY - check specs, tighten in star pattern70 lb-ft95 Nm
  • Full Engine Tune-Up5 specs
    • Ignition Coil Bolts6 lb-ft8 Nm
    • Spark Plugs - Aluminum HeadApply anti-seize to threads10 lb-ft13 Nm
    • Spark Plugs - Cast Iron HeadApply anti-seize to threads15 lb-ft20 Nm
    • Throttle Body Bolts7 lb-ft10 Nm
    • Valve Cover BoltsTighten in sequence7 lb-ft10 Nm
  • Head Gasket - Single6 specs
    • Exhaust Manifold NutsApply anti-seize18 lb-ft25 Nm
    • Intake Manifold BoltsTighten in sequence18 lb-ft25 Nm
    • Cylinder Head Bolts - Step 1Always use new TTY bolts30 lb-ft40 Nm
    • Cylinder Head Bolts - Step 2Tighten in sequence47 lb-ft64 Nm
    • Cylinder Head Bolts - Step 3Plus 90 degrees66 lb-ft + 90°90 Nm
    • Cylinder Head Bolts - Step 4Plus 90 degrees66 lb-ft + 90°90 Nm
  • Intake Manifold Gasket3 specs
    • Fuel Rail Bolts9 lb-ft12 Nm
    • Intake Manifold BoltsTighten in sequence from center out18 lb-ft25 Nm
    • Throttle Body Bolts7 lb-ft10 Nm
  • Oil Change3 specs
    • Oil Drain PlugUse new crush washer19 lb-ft26 Nm
    • Oil Filter (Spin-On)Hand tight plus 3/4 turn15 lb-ft20 Nm
    • Oil Filter Housing CapFor cartridge-type filters18 lb-ft25 Nm
  • Oil Pan Gasket2 specs
    • Oil Drain PlugUse new crush washer19 lb-ft26 Nm
    • Oil Pan BoltsTighten in sequence from center outward9 lb-ft12 Nm
  • Serpentine Belt2 specs
    • Belt Tensioner Bolt41 lb-ft55 Nm
    • Idler Pulley Bolt33 lb-ft45 Nm
  • Throttle Body2 specs
    • Air Intake Hose Clamps2 lb-ft3 Nm
    • Throttle Body Bolts7 lb-ft10 Nm
  • Timing Chain5 specs
    • Camshaft Sprocket Bolts35 lb-ft47 Nm
    • Crankshaft Sprocket BoltOften TTY - check specs133 lb-ft + 90°180 Nm
    • Timing Chain Guide Bolts9 lb-ft12 Nm
    • Timing Chain Tensioner18 lb-ft25 Nm
    • Timing Cover BoltsTighten in sequence9 lb-ft12 Nm
  • Timing Chain Tensioner3 specs
    • Tensioner Cap/PlugUse new crush washer if equipped22 lb-ft30 Nm
    • Tensioner Housing BoltsTighten in sequence18 lb-ft25 Nm
    • Timing Cover Access Bolts9 lb-ft12 Nm
  • Transmission Mount2 specs
    • Crossmember Bolts66 lb-ft90 Nm
    • Transmission Mount Bolts59 lb-ft80 Nm
  • Valve Cover Gasket - Single2 specs
    • Spark Plug Tube SealsIf equipped with separate seals9 lb-ft12 Nm
    • Valve Cover BoltsTighten in sequence7 lb-ft10 Nm

Cooling

  • Coolant Outlet3 specs
    • Coolant Outlet/Housing BoltsTighten in sequence9 lb-ft12 Nm
    • Coolant Temperature Sensor15 lb-ft20 Nm
    • Hose ClampsSpring or constant-tension preferred2 lb-ft3 Nm
  • Radiator4 specs
    • Drain PetcockPlastic - hand tight4 lb-ft5 Nm
    • Radiator Mount BoltsDo not overtighten plastic mounts9 lb-ft12 Nm
    • Transmission Cooler LinesIf equipped18 lb-ft25 Nm
    • Upper/Lower Hose Clamps2 lb-ft3 Nm
  • Radiator Removal and Service4 specs
    • Drain PetcockPlastic - hand-tight only4 lb-ft5 Nm
    • Fan Shroud Bolts7 lb-ft10 Nm
    • Radiator Mount BoltsDo not overtighten plastic mounts9 lb-ft12 Nm
    • Transmission Cooler LinesIf equipped, use new washers18 lb-ft25 Nm
  • Thermostat2 specs
    • Coolant Temperature SensorUse thread sealant15 lb-ft20 Nm
    • Thermostat Housing Bolts11 lb-ft15 Nm
  • Water Pump3 specs
    • Hose ClampsSpring clamps preferred2 lb-ft3 Nm
    • Thermostat Housing Bolts11 lb-ft15 Nm
    • Water Pump BoltsTighten in criss-cross pattern18 lb-ft25 Nm

Ignition

  • Spark Plugs3 specs
    • Ignition Coil Bolts6 lb-ft8 Nm
    • Spark Plugs - Aluminum HeadApply anti-seize to threads10 lb-ft13 Nm
    • Spark Plugs - Cast Iron HeadApply anti-seize to threads15 lb-ft20 Nm

Fuel system

  • Fuel Filter2 specs
    • Fuel Filter Bracket Bolt7 lb-ft10 Nm
    • Fuel Line FittingsIf threaded type18 lb-ft25 Nm
  • Fuel Pump2 specs
    • Fuel Pump Module Lock RingUse special tool30 lb-ft40 Nm
    • Tank Strap Bolts26 lb-ft35 Nm

Electrical

  • Alternator4 specs
    • Alternator Mounting Bolts18 lb-ft25 Nm
    • Alternator Pivot Bolt18 lb-ft25 Nm
    • Battery Terminal BoltsDo not overtighten6 lb-ft8 Nm
    • Serpentine Belt Tensioner41 lb-ft55 Nm
  • Battery3 specs
    • Battery Hold-Down Bolt6 lb-ft8 Nm
    • Battery Terminal BoltsDo not overtighten - can crack terminal4 lb-ft6 Nm
    • Battery Tray Bolts9 lb-ft12 Nm
  • Blower Motor2 specs
    • Blower Motor Resistor Screws1.5 lb-ft2 Nm
    • Blower Motor Screws3 lb-ft4 Nm
  • Starter3 specs
    • Heat Shield BoltsIf equipped7 lb-ft10 Nm
    • Starter Mounting BoltsLong bolt may need extension37 lb-ft50 Nm
    • Starter Solenoid NutFor B+ cable7 lb-ft10 Nm

Suspension

  • Front Suspension Rebuild5 specs
    • Ball Joint Pinch BoltUse new bolt if locknut style61 lb-ft83 Nm
    • Lower Control Arm BoltsTorque at ride height81 lb-ft110 Nm
    • Strut Top Mount Nuts18 lb-ft25 Nm
    • Sway Bar End Link Nuts44 lb-ft60 Nm
    • Upper Control Arm BoltsTorque at ride height66 lb-ft90 Nm
  • Rear Suspension Service4 specs
    • Lower Control Arm BoltsTorque at ride height66 lb-ft90 Nm
    • Shock Lower Bolt52 lb-ft70 Nm
    • Sway Bar End Link Nuts37 lb-ft50 Nm
    • Trailing Arm BoltsTorque at ride height91 lb-ft123 Nm
  • Strut Assembly - Front4 specs
    • Strut Mount Center NutHold strut shaft with Allen key46 lb-ft63 Nm
    • Strut Tower NutsDo not loosen center nut unless compressed24 lb-ft33 Nm
    • Strut-to-Knuckle BoltsOften TTY111 lb-ft150 Nm
    • Sway Bar End Link Nuts41 lb-ft55 Nm

Steering

  • Power Steering Pump4 specs
    • Power Steering Pump Bolts18 lb-ft25 Nm
    • Pressure Line FittingUse new O-rings22 lb-ft30 Nm
    • Return Line Clamp3 lb-ft4 Nm
    • Serpentine Belt Tensioner41 lb-ft55 Nm

Drivetrain

  • Wheel Bearing Hub - Front4 specs
    • ABS Sensor BoltDo not overtighten7 lb-ft10 Nm
    • Axle NutUse new cotter pin after torque184 lb-ft250 Nm
    • Brake Caliper Bracket Bolts88 lb-ft120 Nm
    • Wheel Bearing Hub BoltsApply threadlocker if specified81 lb-ft110 Nm
  • Wheel Bearing Hub - Rear3 specs
    • Axle NutUse new cotter pin after torque148 lb-ft200 Nm
    • Brake Caliper Bracket Bolts81 lb-ft110 Nm
    • Wheel Bearing Hub BoltsApply threadlocker if specified69 lb-ft94 Nm

Exhaust

  • Muffler2 specs
    • Hanger Bracket Bolts18 lb-ft25 Nm
    • Muffler Clamps41 lb-ft55 Nm

Heating and A/C

  • AC Compressor3 specs
    • AC Compressor Mounting Bolts18 lb-ft25 Nm
    • AC Line FittingsUse new O-rings, add PAG oil15 lb-ft20 Nm
    • Clutch Connector Bolt6 lb-ft8 Nm
  • AC Condenser2 specs
    • AC Line FittingsUse new O-rings15 lb-ft20 Nm
    • Condenser Mounting Bolts9 lb-ft12 Nm

Torque is shown in lb-ft with Nm below it. Where a step says to turn, tighten the listed angle after the torque step before it. Use new bolts where the note says so.

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